151048,49 Series Prod Spec Datasheet by Molex

molex 50597 50598 151049 151207 MOLEX OF 6.5 WEB PAGE El. , TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR CP 6.5 mm WIRE TO BOARD
CONNECTOR SYSTEM
SHEET No.
D1
620445
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
CP 6.5 mm PITCH
WIRE-TO-BOARD
CONNECTOR SYSTEM
Receptacle Terminal
TPA
Series: 50597, 50598
Series: 51143
Receptacle Housing
Vertical Header
Series: 151049, 151207
Series: 151048
molex MOLEX OF 6.5 WEB PAGE Iw lewlwlw Iblblb IUHUHbIb Im Imlmlmlm c u u u u a El TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR CP 6.5 mm WIRE TO BOARD
CONNECTOR SYSTEM
SHEET No.
D1
620445
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
Table of Contents
1.0 SCOPE 3
2.0 PRODUCT DESCRIPTION 3
2.1 Product Name and Series Numbers 3
2.2 Dimensions, Materials, Plating and Markings 3
2.3 Safety Agency Approvals 3
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 4
3.1 Molex Documents 4
3.2 Industry Documents 4
4.0 ELECTRICAL PERFORMANCE RATINGS 4
4.1 Voltage 4
4.2 Current Ratings & Applicable Wires 5
4.3 Durability 5
5.0 QUALIFICATION 5
6.0 PERFORMANCE 6
6.1 Electrical Performance 6
6.2 Mechanical Performance 6
6.3 Environmental Performance 8
7.0 INSERTION / WITHDRAWL FORCES 10
8.0 TEST SEQUENCE GROUPS 11
9.0 SOLDER INFORMATION 13
9.1 Solder Process Temperature 13
10.0 PACKAGING 13
11.0 CABLE TIE AND/OR WIRE TWIST LOCATION 13
12.0 POLARIZATION AND KEYING OPTIONS 14
molex m MOLEX OF 6.5 WEB PAGE TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR CP 6.5 mm WIRE TO BOARD
CONNECTOR SYSTEM
SHEET No.
D1
620445
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10/10/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
1.0 SCOPE
This Product Specification covers the performance requirements 6.5mm CENTER SPACING P.C. B.
Connector series.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER (S)
WIRE-TO-BOARD
Description
Series Number
Part Number
Receptacle Terminal
Wire 16-22 AWG
Φ3.3 -- Φ2.0
Insulation Outer
Diameter
50597
505978*00
Wire 20-26 AWG
Φ2.35 – Φ1.25
Insulation Outer
Diameter
50598
505988*00
6.5 Mm Pitch Receptacle Housing
151049
151049-****
6.5 mm Pitch Glow Wire Receptacle Housing
151207
151207-****
6.5 mm Pitch Header Assembly
151048
151048-****
Retainer
51143
51143-****
2.2 DIMENSIONS, MATERIALS, PLATING AND MARKINGS
Dimensions & Plating: See Sales Drawing SD-151048-0001,1512070001-SD and SD-151049-0001
for information on dimensions, materials, plating’s and markings.
Material: RoHS compliant materials*.
*Refer to the “Product Environmental Compliance” section in Molex.com to know the individual PN
RoHS compliance status
2.3 SAFETY AGENCY APPROVALS
UL File Number: E29179
CSA File Number: 70056261 (LR 19980-479)
VDE File Number: 241628
molex OF 6.5 Test Summary TSr15104870001 Mciex Quaiity Crimping Handbook Order No. 6380070029 Mciex Solderability Specification SMESV152 Mciex Heal Resistance Sgecification A874000075013 Mciex Moisture Technical Advisory A87454997001 Mciex Package Handling Sgeciiication 4549901007PK MOLEX OF 6.5 WEB PAGE TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR CP 6.5 mm WIRE TO BOARD
CONNECTOR SYSTEM
SHEET No.
D1
620445
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DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 MOLEX DOCUMENTS
See series specific sales drawings and the other sections of this specifications for the necessary
referenced documents and specifications.
CP 6.5 Test Summary TS-151048-0001
Molex Quality Crimping Handbook Order No. 63800-0029
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
Molex Moisture Technical Advisory AS-45499-001
Molex Package Handling Specification 454990100-PK
ATS – Application Tooling Specification*
*Application Tooling Specification for terminals is not provided in this document. ATS for terminals
can be available from respective terminal part number page in Molex.com
3.2 INDUSTRY DOCUMENTS
UL-1977
CSA STD. C22.2 NO. 182.3-M1987
4.0 ELECTRICAL PERFORMANCE RATINGS
4.1 VOLTAGE
600 Volts AC (RMS) or 600 Volts DC.
molex MOLEX OF 6.5 WEB PAGE El TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
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PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
4.2 RATINGS & APPLICABLE WIRES
Item
Standard
Rated Voltage
(MAX.)
600 V
[ AC (rms) / DC]
Φ1.25 - Φ3.3mm
Insulation O.D.
Rated Current
(MAX.)
and Applicable wires
CKT
2
4
6
AWG. #16
10 A
9A
9A
AWG. #18
9A
8A
8A
AWG. #20
7A
6A
6A
AWG. #22
5A
4A
4A
AWG. #24
4A
3A
3A
AWG. #26
3A
2A
2A
Ambient
Temperature Range
-40 ℃ - ＋105 ℃ *
* Including terminal temperature rise .
Note : The Current ratings listed in the chart above are per Molex test method based on a 30°C maximum
temperature rise over ambient temperature and are provided as a guideline.
4.3 DURABILITY
Tin Plated: 30 Mating cycles
5.0 QUALIFICATION
Laboratory conditions and sample selection are in accordance with JIS / MIL – STD -002
molex MOLEX OF 6.5 WEB PAGE El TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
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PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
6.0 PERFORMANCE
6.1 ELECTRICAL REQUIREMENTS
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
1
Low Level Contact
Resistance
(LLCR)
Mate connectors with dry circuit
(20 mV Max., 10 mA) on mated connector.
(JIS C5402 5.4)
10 mΩ MAX
Value excludes bulk
resistance of terminal
2
Insulation
Resistance
Mate connectors apply a voltage of 500 V DC
between adjacent terminal or ground
(JIS C5402 5.2/MIL-STD-202 Method 302)
1000 MΩ MIN
3
Dielectric
Withstanding
Voltage
Mated connectors apply 1500V AC (rms) for 1
minute between adjacent terminal or ground.
(JIS C5402 5.1/MIL-STD-202 Method 301)
No voltage breakdown
4
Contact Resistance
on Crimped
Portion
Crimp the applicable wire on to the terminal,
measure by dry circuit, 20mV MAX., 10mA.
5 mΩ MAX
molex MOLEX OF 6.5 WEB PAGE El TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
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ECR/ECN INFORMATION:
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PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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D1
620445
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
6.2 MECHANICAL REQUIREMENTS
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
5
Insertion and
Withdrawal Force
Insert and withdraw connectors at the speed
rate of 25±3mm/minute.
Refer to 7.0
6
Crimping Pull
Out Force
(Receptacle)
Fix the crimped
terminal, apply axial
pull out force on the
wire at the speed rate
of 25±3mm/minute.
(JIS C5402 6.8)
AWG. #16
127.4 N MIN.
AWG. #18
107.8 N MIN.
AWG. #20
58.8 N MIN.
AWG. #22
39.2 N MIN.
AWG. #24
29.4 N MIN.
AWG. #26
14.7 N MIN.
7
Terminal
Insertion Force
(Receptacle)
Insert the crimped terminal to housing at the
speed rate of 25±3mm/minute.
39.2 N MAX.
8
Terminal /
Housing
Retention Force
(Receptacle)
Apply axial pull out force at the speed rate of 25
±3mm/minute on the terminal assembled in the
housing.
39.2 N MIN.
9
Pin Retention
Force
(Header)
Apply axial push force at the speed rate of 25±
3 mm/minute.
19.6 N MIN.
10
Lock Strength
Mate connectors apply axial pull out force at the
speed rate of 25±3mm/minute.
49.0 N MIN.
11
Retainer
Insertion Force
Insert a retainer into the housing at the speed
rate of 25±3mm/minute.
29.4 N MAX.
molex MOLEX OF 6.5 WEB PAGE El TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
6.3 ENVIRONMENTAL REQUIREMENTS
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
12
Durability
Mate and un-mate connectors with a rate of 10
cycles/minute.
(a) Mate and un-mate connectors to 4 cycles
(b) Mate and un-mate connectors to 23 cycles
(c) Mate and un-mate connectors to 30 cycles
Contact resistance
20 mΩ MAX
13
Temperature Rise
Mate connectors, carrying rated current load.
Temperature Rise
30°C MAX.
14
Vibration
Amplitude : 1.5mm P-P
Sweep time: 10-55-10 Hz in 1-minute Duration
: 2 hours in each X.Y.Z. axes.
(MIL STD-202 Method 201)
Contact resistance
20 mΩ MAX
Discontinuity < 1 s
Visual: No damage
15
Shock
490m/s2 {50G}, 3 strokes in each X.Y.Z. axes.
(JIS C60068-2-27/MIL-STD-202 Method 213)
Contact resistance
20 mΩ MAX
Discontinuity < 1 s
16
Heat Resistance
Mate connectors and expose into 105±2℃ for 96
hours. (expose to room temperature for 1~2hrs
after pick up)
(JIS C60068-2-2/MIL-STD-202 Method 108)
Contact resistance
20 mΩ MAX
Visual: No damage
17
Cold Resistance
Mate connectors and expose into -40±3℃ for 96
hours. (expose to room temperature for 1~2hrs
after pick up)
(JIS C60068-2-1)
Contact resistance
20 mΩ MAX
Visual: No damage
molex MOLEX OF 6.5 WEB PAGE El TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
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PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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CHECKED BY:
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
ENVIRONMENTAL REQUIREMENTS (contd.)
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
18
Humidity
Mate connectors and expose into 60±2℃ and 90-
95％ Relative Humidity for 96 hours. (expose to
room temperature for 1~2hrs after pick up)
(JIS C60068-2-3/MIL-STD-202 Method 103)
Contact resistance
20 mΩ MAX
Insulation resistance
1000 MΩ MIN
Dielectric Strength
No voltage breakdown
Visual: No damage
19
Temperature
Cycling
Mate connectors and expose into below
condition
5 cycle of:
a) – 55℃ 30 minutes
b) +105℃ 30 minutes
c) 3minutes transit time
Expose to room temperature for 1~2hrs after
pick up.
(JIS C0025)
Contact resistance
20 mΩ MAX
Visual: No damage
20
Salt Spray
Mate connectors and expose into a salt spray
from the 5±1％ solution at 35±2 ℃ for 48±4
hours. Wash b water and dry after pick up.
(JIS C60068-2-11/MIL-STD-202 Method 101)
Contact resistance
20 mΩ MAX
Visual: No damage
21
SO2 Gas
Mate connectors, and 24 hours expose to
50±5ppm SO2 gas at 40±2℃.
Contact resistance
20 mΩ MAX
Visual: No damage
22
NH3 Gas
Mate connectors, and exposure into NH3 gas
evaporating from 28% Ammonia solution for
40mins. (25milli liter in 1 liter)
Contact resistance
20 mΩ MAX
Visual: No damage
molex MOLEX CP 6.5 WEB PAGE E TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
MOLEX CP 6.5 WEB PAGE
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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D1
620445
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DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
ENVIRONMENTAL REQUIREMENTS (contd.)
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
23
Solderability
Soldering Time: 3±0.5 sec.
Solder Temperature: 260±3℃
Immerse 1.2mm from the tip of terminal
Steam Aging: 8 hours
Solder coverage = 95%
24
Resistance to
Soldering Heat
Soldering Time: 5±0.5 sec.
Solder Temperature: 260±5°C
Dip terminal into flux and immerse the area up to
1.20mm for the bottom of the housing into solder
molten
No damage in
appearance of the
connector
7.0 INSERTION/WITHDRAWAL FORCE
For Receptacle Housing Series: 151049
No. of
ckt.
Unit
Insertion Force (MAX.)
Withdrawal Force (MIN.)
1st
6th
30th
1st
6th
30th
2
N
19.6
18.6
18.6
1.2
1.2
1.0
4
24.5
22.5
22.5
2.4
2.4
2.0
6
29.4
26.4
26.4
3.6
3.6
3.0
For Glow wire Receptacle Housing Series: 151207
No. of
ckt.
Unit
Insertion Force (MAX.)
Withdrawal Force (MIN.)
1st
6th
30th
1st
6th
30th
2
N
19.6
18.6
18.6
1.2
1.2
1.0
4
24.5
22.5
22.5
2.4
2.4
2.0
6
29.4
26.4
29.8
3.6
3.6
3.0
molex MOLEX OF 6.5 WEB PAGE El TABLE OF CONTENTSTOC 620445
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CONNECTOR SYSTEM
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NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
8.0 TEST SEQUENCE GROUPS
Test Group
Full Qualification Test
Grp 1
Grp 2
Grp 3
Grp 4
Grp 5
Grp 6
Grp 7
Grp 8
Grp 9
Grp 10
Test or Examination
Examination of connector
1,7
1,4
1,7
1,7
1,9
1,7
1,5
1,5
1,5
1,5
Contact Resistance (LLCR)
2,4,6
2,4,6
2,4,6,8
2,4,6
2,4
2,4
2,4
2,4
Insulation Resistance
2,5
Dielectric Withstanding Voltage
3,6
Contact resistance on crimped
portion
Insertion Force
Withdrawal Force
Crimping Pull Out Force
Terminal Insertion Force
Terminal/Housing Retention Force
Pin Retention Force
Lock Strength
Retainer Insertion Force
Durability
2(c)
3(c)
3(c)
3(c)
3(c)
Temperature Rise
3
Vibration
5
Shock
7
Heat Resistance
5
Cold Resistance
5
Humidity
4
3
Temperature Cycling
5
Salt Spray
3
SO2 Gas
3
NH3 Gas
3
Solderability
Resistance to Soldering Heat
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CONNECTOR SYSTEM
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NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
Test Group
Screen Test
Group
11
Group
12
Group
13
Group
14
Group
15
Group
16
Group
17
Group
18
Test or Examination
Examination of connector
1,4
1,3
1,4
1,3
1,12
1,4
1,3
1,3
Contact Resistance (LLCR)
3,11
Insulation Resistance
Dielectric Withstanding Voltage
Contact resistance on crimped
portion
2
Insertion Force
2, 6, 9
Withdrawal Force
4, 7, 10
Crimping Pull Out Force
3
Terminal Insertion Force
2
Terminal/Housing Retention Force
3
Pin Retention Force
2
Lock Strength
3
Retainer Insertion Force
2
Durability
5(a), 8(b)
2(c)
Temperature Rise
Vibration
Shock
Heat Resistance
Cold Resistance
Humidity
Temperature Cycling
Salt Spray
SO2 Gas
NH3 Gas
Solderability
2
Resistance to Soldering Heat
2
molex Molex Solderability Specification SMES-152 Click Here es a “free" length of wire, or a length of wire mat is n MOLEX OF 6.5 WEB PAGE TABLE OF CONTENTSTOC 620445
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PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
9.0 SOLDER INFORMATION
9.1 SOLDER PROCESS TEMPERATURES
Wave Solder: 260°C Max
10.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage. For details, kindly
refer to Packaging Specification PK-151048-0001/ PK-151048-0002/PK-151049-0001 and Sale drawing
SD-151048-0001/SD-151049-0001.
11.0 CABLE TIE AND/OR WIRE TWIST LOCATION
The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant
bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of
the wires that repositions them from their natural relaxed state or location where they enter the
housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the
pocket. This dimension is general recommendation and may need to be adjusted for different wire
gauges and wire type and insulation thickness and insulation material.
Circuit Sizes
Dimension T Minimum
2
4
6
0.50” (12.7mm)
Molex Solderability Specification SMES-152
(Click Here)
Dim. “T”
molex 151049 151207) m [HI 2 CKT 4 CKT 3%]; 23 EL 6 CKT MOLEX OF 6.5 WEB PAGE W“ TABLE OF CONTENTSTOC 620445
PRODUCT SPECIFICATION
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CONNECTOR SYSTEM
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NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
12.0 POLARIZATION AND KEYING OPTIONS
12.1 Receptacle Housing Dual Row (Series:151049 , 151207)
Note* : For different colors, Keying and Polarization Feature will vary .Please refer individual sales drawing for Features.
2 CKT
4 CKT
6 CKT
151043 MOLEX OF 6.5 WEB PAGE 6 CKT 620445
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620445
15 of 15
10/10/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-151048-0001
SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
12.2 Dual Row Header (Series: 151048 )
Note* : For different colors , Keying and Polarization Feature will vary .Please refer individual sales drawing for Features.
2 CKT
4 CKT
6 CKT